TAE Power Solutions achieves 100% battery testing uptime with ODOS real-time monitoring

Continuous 24/7 battery testing across multiple cell chemistries and configurations was central to TAE Power Solutions’ proof-of-concept programme, supported by the ODOS Decalog real-time monitoring platform

(Image courtesy of TAE Power Solutions)

TAE Power Solutions has recorded 100% system uptime across continuous 24/7 battery testing cycles after deploying a real-time monitoring and data logging system from ODOSOLUTIONS. The system, which reached operational status within hours of installation, is supporting the validation of TAE’s pulse charging technology under sustained test conditions while maintaining high-integrity data capture across complex operating environments.

Why battery testing uptime is critical at proof-of-concept stage

Continuous battery testing at proof-of-concept stage places extreme demands on monitoring infrastructure. TAE Power Solutions had initiated a programme to validate performance across a wide range of battery cell chemistries and configurations, where data integrity directly influences engineering decisions on scalability, safety, and future commercial viability.

Three challenges defined the risk exposure. The inability to monitor test rigs running 24/7 without manual intervention threatened both safety and data integrity. Without real-time alerting, identifying anomalies or system failures in time to prevent damage was difficult. Limited remote access restricted the engineering team’s ability to manage systems off-site, and teams based across the UK and Europe needed reliable operational oversight without requiring physical presence. The risk of data loss during network outages compounded these pressures, with gaps in datasets potentially delaying development cycles and requiring revalidation.

How the ODOS Decalog system restored battery testing uptime

ODOS deployed its Decalog system alongside a real-time cloud-based dashboard, enabling secure data logging, automated alerting, and full remote access and control. Engineers can monitor system performance continuously and respond to anomalies as they occur, reducing the risk of escalation under test conditions. Remote shutdown capability is available where needed.

The system’s resilient data architecture addresses network outage risk directly. Localised logging captures data during any interruption, with automatic synchronisation once connectivity is restored, ensuring complete and traceable datasets. A configurable dashboard environment allows both technical and non-technical users to visualise, analyse, and export performance data, supporting cross-functional collaboration across distributed engineering teams.

The results are measurable. Battery testing uptime has reached 100% across sustained test cycles. Data integrity has been maintained throughout testing. Rapid deployment timelines allowed TAE Power Solutions to maintain momentum within a fast-paced R&D environment, while multi-format data export has supported efficient offline analysis, streamlined reporting, and improved data accessibility across teams.

Umesh Patel, Business Director at ODOS, said that at the proof-of-concept stage reliable data is essential, and that without it engineering teams risk basing decisions on incomplete information, slowing development and introducing unnecessary risk. He described the TAE deployment as an example of how real-time visibility and resilient data architecture can build confidence in results while accelerating progress.

Ruben Graca, Battery Build and Test Operations Manager at TAE Power Solutions, said the team is currently using only a portion of the system’s capabilities, but that it is already delivering the visibility needed to move forward with confidence.

As TAE Power Solutions continues developing its pulse charging technology, the ODOS deployment is expected to contribute to safer and more efficient battery systems on the path toward commercialisation.

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